Process & finishing

Rotational moulding is a plastic transformation technique. This technique is based on the rotary movement of the mould combined with the heating of the mould. The combination of these 2 elements allows the plastic materials to gradually take on the shape of the mould. This is the origin of the word rotational moulding. In practice, the plastic is transformed in 5 successive phases:

Phase 1: Loading and closing the mould

A mould generally made up of 2 half-shells, one fixed, the other mobile. The fixed part is filled with plastic powder or liquid plastisol, the weight of which corresponds to that of the part to be produced. The mould is then closed. The fixed part of the mould has been previously mounted on a mechanical system that allows it to rotate around 2 perpendicular axes.

Phase 2: Rotation on two perpendicular axes

The mould-material assembly is set in motion, the mould rotates in all directions and the plastic powder flows down the walls by gravity. As rotation speeds are low, the effect of centrifugal force is negligible.

Phase 3: Heating the mould to the right melting temperature

The plastic mould is then heated by the addition of heat from an oven, a gas ramp or infra-red panels. The metal mould then heats up and transfers its heat to the powder, whose grains begin to melt and stick to the wall of the mould. The melting process continues until, one by one, all the grains have melted. At this point, the material has reached the right melting temperature. On the last layer, which represents the inner face of the moulded part.

Phase 4: Solidification of matter.

At the end of the heating period, the thermoplastic material is at a temperature above its melting point, and its consistency remains viscous, so it must be cooled. This is done by spraying the mould with fresh air and/or a mist of water. When the material has reached below its crystallisation or solidification temperature, it continues to be cooled until it can be handled.

Phase 5: Demoulding

Once the part obtained is sufficiently rigid and cold, the mould is opened, the moving part of the mould is lifted and the part is extracted, exactly reproducing the internal architecture of the mould. The part is then ready for finishing or assembly with other parts.

Industry news

GRAF and RBB agree strategic partnership

Development of the ROTOMOD site in Bon-Encontre.

PRM and Rotomoulding: very positive.

Master Class AFR 2025: Rotational moulding is evolving and making it known!

28 and 29 October 2025 in Paris.